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Sunday 6 July 2025
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Rollon Corp. celebrates 50 years and future growth with opening of new Michigan facility
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Rollon Corp. celebrates 50 years and future growth with opening of new Michigan facility
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Rollon to exhibit RSN and AMTS 2025
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Rollon to attend Automatica 2025
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myRollon introduces new Configurator, integrates rod ends product range
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Rollon expands TH actuator range with new size 200
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Rollon launches new Cobot Transfer Unit (CTU) for enhanced performance and seamless integration
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Rollon precision system solution helps JR Automation deliver increased medical device assembly speed
6 July 2025
Rollon precision system solution helps JR Automation deliver increased medical device assembly speed
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How to choose a rod end: A technical guide for design engineers
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25 June 2025
Case study: How Rollon’s Compact Rail enhanced visibility on maintenance locomotive
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Automated Warehouse: Guide to Efficient Handling

Automated warehouse systems are leading the way in logistics automation. Among the most efficient solutions are automated warehouses, particularly vertical systems, designed to maximize vertical space while ensuring quick and secure access to stored goods. 

In this article, we will explore how linear guide technologies, such as Speedy Rail, ball bearing telescopic guides and SAR+SAR multi-axis YZ systems, can improve handling within an automated warehouse, reducing operational risks and increasing productivity.

What is an automated warehouse and how does it work

An automated warehouse is a storage system that manages the handling of goods in an automated way. Unlike traditional warehouses, automated warehouses are managed by integrated software that controls every phase of the process. 

Vertical automated warehouses, in particular, store products on high shelving units, while automated warehouse robots, such as stacker cranes and Cartesian robots, handle picking and placement. This approach not only increases storage capacity but also improves safety by eliminating the need for workers to access high storage areas manually. 

Linear and telescopic guides in automated warehouses

Linear and telescopic rails are essential for the smooth operation of automated warehouse systems. These components enable precise, frictionless movement of shuttles, picking devices, and automated warehouse robots, ensuring consistent performance even in high-demand environments. 

The use of high-quality components, such as Speedy Rail, improves operational efficiency while reducing maintenance costs thanks to their robust, self-supporting and maintenance-free structure. 

Speedy Rail is an extremely versatile linear guide rail with an anodised aluminium profile and polymer-coated steel roller bearings that slide directly on the profile, thus eliminating the need for lubrication. 

Self-supporting linear guide - Speedy Rail
TLR Telescopic Slide

Self-supporting guides to minimize risk

Self-supporting and motorized guide rails, such as Speedy Rail SAR, offer greater structural stability, reducing the risk of misalignment and failure in automated handling systems. Thanks to their robust and self-supporting design, they offer high load capacity and reliable operation even in difficult environments, with resistance to dust, dirt and wear. Furthermore, their ability to absorb vibrations and shocks contributes to extending the equipment’s lifetime, improving the system’s overall reliability and reducing maintenance costs. 

In automatic vertical warehouses, the integration of a Y/Z-axis multi-system, such as SAR+SAR, is essential to optimise handling between shelves. This system allows the automatic shuttles to move quickly both horizontally and vertically, ensuring fast and precise access to stored materials. The result? Reduced picking and deposit times, increased productivity and more efficient stock management, minimising downtime and increasing warehouse operational flow. 

By combining advanced linear solutions such as linear guides and multi-axis systems, it is possible to optimise the handling of goods, improve the safety of operations and reduce management costs within an automatic vertical warehouse. This approach not only increases operational efficiency but also allows companies to respond more quickly to market demands, improving the level of service offered to customers. 

FAQs

Do linear guides require maintenance in automated warehouses?

Linear guides used in automated warehouse systems generally require minimal maintenance, thanks to their robust design and high-quality materials. However, regular maintenance is still recommended to ensure optimal performance and longevity. Modern linear guides, such as Rollon’s Speedy Rail SAR, are designed for logistics automation environments, offering self-aligning capabilities and corrosion-resistant materials.

Related product line

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Self-supporting linear guide - Speedy Rail

Speedy Rail

1
Self-supporting linear guide in extruded aluminum with steel rollers covered in plastic
HGT Telescopic SlideDBN Telescopic SlideDMS Telescopic SlideDSS Telescopic SlideHVC Telescopic SlideNDC Telescopic SlideNTB Telescopic SlideTLAX Telescopic SlideTLN Telescopic SlideTLQ Telescopic SlideTLR Telescopic SlideTQAX Telescopic SlideTQN Telescopic Slidedbn43dedms63HGT_HGT-XHVCLTFLTH_LTH-SNDCNTBTLN-Ptlq43ptlr43pTQAXTQN-P

Full Extension

28
Telescopic slides with balls or ball bearings for full extension applications. Stroke of 100%.

YZ Multi-Axis

9
Versatile multi-axis systems designed starting from your specific needs.

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Case Study Rollon precision system solution helps JR Automation deliver increased medical device assembly speed
How to Case study: How Rollon’s Compact Rail enhanced visibility on maintenance locomotive
Case Study Case study: How Rollon’s Compact Rail enhanced visibility on maintenance locomotive
White paper The critical role of linear motion solutions in industrial machinery
White paper Linear motion in robotics and automation: Overview and trends
Tech Talks Cleanroom-ready linear motion, engineered for precision
How to Case study: How Rollon’s Compact Rail enhanced visibility on maintenance locomotive
White paper Linear motion in robotics and automation: Overview and trends
Case Study Midwest Engineered Systems (MWES) and Rollon: Advancing automation in heavy-duty material handling
White paper Applications for industrial grade telescopic rails
Case Study Automating a production line for the transport and machining of electrical wires
Case Study CNC Solutions and Rollon: Advancing robotic automation for heavy-duty applications
How to Case study: How Rollon’s Compact Rail enhanced visibility on maintenance locomotive
White paper The critical role of linear motion solutions in industrial machinery
White paper Applications for industrial grade telescopic rails
White paper Differences between ball screws for heavy equipment, automation, and machine tools
Case Study Turn-Key Solutions and Rollon: Engineering a robotic solution for an automated storage system
Report Monorail linear guide for high-load applications
How to Case study: How Rollon’s Compact Rail enhanced visibility on maintenance locomotive
Case Study Case study: How Rollon’s Compact Rail enhanced visibility on maintenance locomotive
Podcast A Deep Dive Into The History Of Linear Bearings
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Application Battery box extraction
How to Case study: How Rollon’s Compact Rail enhanced visibility on maintenance locomotive
White paper Linear motion in robotics and automation: Overview and trends
Case Study Case study: Rod ends for automatic packaging machines
Case Study Rollon helps AMP Automation to automate the palletizing process for a pet supplies company
Case Study Rod ends for material handling: challenges, advantages and solutions
White paper CONTAMINANT ISSUES ARE AFFECTING MY BEVERAGE INDUSTRY AUTOMATION: WHAT CAN I DO?
How to Case study: How Rollon’s Compact Rail enhanced visibility on maintenance locomotive
Application SFC and Business Class seat
White paper White Paper: Preventing corrosion with stainless-steel and other motion components
White paper White Paper: linear and curvilinear guides and systems for architectural and furnishing applications
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Case Study Enabling mobility through engineering: A custom linear motion solution for a Paralympic athlete's vehicle
White paper White Paper: Preventing corrosion with stainless-steel and other motion components
Case Study Case study: Rod ends for agricultural machines
Application Display slide out
Application Interior drawers
Application Opening door system
Case Study Rollon precision system solution helps JR Automation deliver increased medical device assembly speed
White paper Linear motion in robotics and automation: Overview and trends
Tech Talks Cleanroom-ready linear motion, engineered for precision
White paper Differences between ball screws for heavy equipment, automation, and machine tools
White paper Choosing linear motion components for medical equipment
White paper White Paper: Preventing corrosion with stainless-steel and other motion components
Tech Talks Cleanroom-ready linear motion, engineered for precision
Case Study High-tech distributor taps Rollon for electronics machine
White paper Applications for industrial grade telescopic rails
Case Study CNC Solutions and Rollon: Advancing robotic automation for heavy-duty applications
White paper Differences between ball screws for heavy equipment, automation, and machine tools
Report Monorail linear guide for high-load applications
White paper White Paper: Preventing corrosion with stainless-steel and other motion components
MiniRoller Rail and ELM: Rollon’s answers to the Meat processing industry
Case Study How Rollon helped a food company handle leavened doughs safely and effectively
White paper CONTAMINANT ISSUES ARE AFFECTING MY BEVERAGE INDUSTRY AUTOMATION: WHAT CAN I DO?

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