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About Us
About Us
Our Brands
Our Brands
The Timken Company
The Timken Company
Linear Components
Linear guides
Linear guides
Telescopic Rails
Telescopic Rails
Curved Guides and Rails
Curved Guides and Rails
Actuators and Systems
Linear Actuators
Linear Actuators
Multi-Axis Systems
Multi-Axis Systems
Robot Transfer Units
Robot Transfer Units
Circular Systems
Circular Systems
Ball Screws
XP Xtrem Position
XP Xtrem Position
XL Xtrem Load
XL Xtrem Load
Rollon RB
Rollon RB
XT Xtrem Transport Ball Screws
XT Xtrem Transport Ball Screws
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Rod ends
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Spherical plain bearings
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Needle Bearings
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Industrial machines
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Material Handling
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Railway
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Packaging
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Aerospace
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Food & Beverage
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Building and Furniture
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Special Vehicles
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Robotics & Automation
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Healthcare
myRollon is Rollon's digital working platform designed to simplify the selection and configuration of linear and rotary motion solutions. It enables users to identify the most suitable motion system based on their specific application requirements, enhancing design precision and efficiency.
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Latest update
Thursday 17 July 2025
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Corporate & Events
The Future is Here
17 July 2025
The Future is Here
Rollon inaugurates new state-of-the-art facility in Germany
16 July 2025
Rollon inaugurates new state-of-the-art facility in Germany
Rollon Corp. Celebrates 50 Years and Future Growth with Opening of New Michigan Facility
13 June 2025
Rollon Corp. Celebrates 50 Years and Future Growth with Opening of New Michigan Facility
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Innovation
myRollon Expands with Spherical Plain Bearings and New User-Focused Features
8 July 2025
myRollon Expands with Spherical Plain Bearings and New User-Focused Features
myRollon Introduces New Configurator and Integrates Rod Ends Product Range
28 May 2025
myRollon Introduces New Configurator and Integrates Rod Ends Product Range
Rollon expands TH actuator range with new size 200
12 May 2025
Rollon expands TH actuator range with new size 200
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Solutions by industries
How to Choose a Rod End: A Technical Guide for Design Engineers
30 June 2025
How to Choose a Rod End: A Technical Guide for Design Engineers
How Rollon’s Compact Rail enhanced visibility on maintenance locomotive
24 June 2025
How Rollon’s Compact Rail enhanced visibility on maintenance locomotive
Rollon Precision System Solution Helps JR Automation Deliver Increased Medical Device Assembly Speed
20 June 2025
Rollon Precision System Solution Helps JR Automation Deliver Increased Medical Device Assembly Speed
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Solutions by Industries

Light Rails That Can Stand Up To Heavy Loads

Report

When it comes to linear guides, we’re beginning to see a shift towards lighter rails––not in terms of load capacity, but in terms of the weight of the material. Although this shift translates to significant cost savings, the rails must still be able to handle heavy loads, an engineering balancing act that has made its way into the aerospace, railway and packaging industries.

 

Aerospace and Railway. Linear guides are used in a variety of components inside commercial aircrafts, such as seat tray tables, and are preferable because they reduce fuel costs. Rails are considered “light” when material from the profile is removed in order to reduce their weight. Although this might not seem like a lot, shaving off even a single pound in all its planes saved one airline 14,000 gallons of fuel per year.

That being said, the rails must still be able to pass rigorous safety tests. Commercial aircraft seats, for example, are “crash tested,” undergoing a peak deceleration of at least 16 g’s from a minimum of 44 ft/sec to 0 ft/sec in 0.09 seconds. Under these conditions, the seat must maintain its connection to the plane via its rail. If the component fails, then the seat could disconnect from the plane, injuring the passenger.

This need for lighter components has also infiltrated the railway industry, where lighter rails are increasingly being used on trains to save on energy consumption.

Telescopic-DE-Aircraft'

Packaging. From drawers to robots, linear rails are found in all corners of the automated warehouse. In the packaging industry, lighter components translate to lighter machines, which are easier to transport from one location to another. This ability to quickly get a machine up and running, once it moves from its production facility to the location where it will be working, increases valuable uptime.

At the same time, this reduction in weight can’t compromise the rail’s performance. Rollon’s telescopic light rails meet both weight and performance demands because of their induction hardened raceways, ensuring smooth and quiet operation under heavy loads up to 802 kg, per rail.

For more information and technical data, visit our product page.

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Related product line

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Light-Rail-Telescopic-Slides

Light Rail

3
Light telescopic linear rails with full or partial extraction

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Blog Post How to Choose a Rod End: A Technical Guide for Design Engineers
Case Study How Rollon’s Compact Rail Enhanced Visibility on Maintenance Locomotive
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Tech Talks Rosa Sistemi Needle Roller and Cross Roller Guides – Explained by Rollon Experts
White paper The Critical Role of Linear Motion Solutions in Industrial Machinery
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White paper The Critical Role of Linear Motion Solutions in Industrial Machinery
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Tech Talks Where to Use Wall-Mounted RTU's
Tech Talks E-Smart and R-Smart actuators in logistics, material handling, automation, and robotics
Tech Talks When to Preload Linear Guides and Actuators (and when not to)
Tech Talks Misalignment & Cost of Ownership
Tech Talks Choosing Between Telescopic Rails with I-beam Assemblies and S-shaped Frames
Blog Post How to Choose a Rod End: A Technical Guide for Design Engineers
White paper Linear motion in robotics and automation: Overview and trends
Tech Talks Where to Use Wall-Mounted RTU's
Case Study Rod Ends for Material Handling
Tech Talks E-Smart and R-Smart actuators in logistics, material handling, automation, and robotics
Blog Post Circular Guide Conveyors are Precise and Practical
Tech Talks Cleanroom-Ready Linear Motion, Engineered for Precision
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Tech Talks Misalignment & Cost of Ownership
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Blog Post Why EN 9100 Certification is Important
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Tech Talks Where to Use Wall-Mounted RTU's
White paper Preventing Corrosion with Stainless-steel and other Motion Components
Tech Talks Misalignment & Cost of Ownership
Tech Talks Choosing Between Telescopic Rails with I-beam Assemblies and S-shaped Frames
Tech Talks How to Select and Combine T, U, and K Compact Rail Components
Blog Post This Adaptive Linear Rail Provides Demanding Industries With Many Benefits
Tech Talks Where to Use Wall-Mounted RTU's
White paper Preventing Corrosion with Stainless-steel and other Motion Components
Case Study Rod Ends for Agricultural Machines
Tech Talks E-Smart and R-Smart actuators in logistics, material handling, automation, and robotics
Case Study Pre-assembled and custom motorcycle components
Tech Talks When to Preload Linear Guides and Actuators (and when not to)
Case Study Rollon Precision System Solution Helps JR Automation Deliver Increased Medical Device Assembly Speed
Tech Talks Rosa Sistemi Needle Roller and Cross Roller Guides – Explained by Rollon Experts
White paper Linear motion in robotics and automation: Overview and trends
Tech Talks Cleanroom-Ready Linear Motion, Engineered for Precision
White paper Applications For Industrial Grade Telescopic Rails
Tech Talks Where to Use Wall-Mounted RTU's
Tech Talks Where to Use Wall-Mounted RTU's
Tech Talks Factors to Consider When Selecting and Integrating an RTU
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Blog Post Monorail linear guide for high-load applications
Tech Talks E-Smart and R-Smart actuators in logistics, material handling, automation, and robotics
Blog Post Where to Use Wall-Mounted Robot Transfer Units
White paper Applications For Industrial Grade Telescopic Rails
Tech Talks Where to Use Wall-Mounted RTU's
Tech Talks E-Smart and R-Smart actuators in logistics, material handling, automation, and robotics
Tech Talks When to Preload Linear Guides and Actuators (and when not to)
Tech Talks Misalignment & Cost of Ownership
Tech Talks Choosing Between Telescopic Rails with I-beam Assemblies and S-shaped Frames
Case Study Pre-assembled and custom motorcycle components
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Tech Talks Cleanroom-Ready Linear Motion, Engineered for Precision
Case Study High-Tech Distributor Taps Rollon for Electronics Machine
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Tech Talks Factors to Consider When Selecting and Integrating an RTU
Tech Talks Rosa Sistemi Needle Roller and Cross Roller Guides – Explained by Rollon Experts
White paper Differences between ball screws for heavy equipment, automation, and machine tools
Tech Talks Factors to Consider When Selecting and Integrating an RTU
Blog Post Monorail linear guide for high-load applications
Blog Post Where to Use Wall-Mounted Robot Transfer Units
Tech Talks Misalignment & Cost of Ownership
White paper Preventing Corrosion with Stainless-steel and other Motion Components
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  • About
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